Aerolite
Light Weight Calcium Silicate Ceiling Tiles

"Aerolite" is a lightweight calcium silicate ceiling system with several unique features and meets all the requirements of an ideal ceiling from a building designer´s Architectures/ Engineers perspective. "Aerolite" is a patented product.
Aesthetics
"Aerolite" ceilings are available in a pleasing range of surface textures and design options to meet the most demanding and creative requirements of today's interiors. The design range is available in a wide range of geometric patterns with subtle relief and presents a wealth of exciting possibilities, which can be used to create truly inspiring and impressive interiors.
Humidity and Water resistance
"Aerolite" ceilings have 100% RH resistance and are not affected by moisture, water and extreme of temperatures. "Aerolite" ceiling does not soften and sag in high humidity environments. "Aerolite" ceilings can be used under all weather conditions, there is no need to control the temperature variations or humidity level in side the room.
"Aerolite" ceilings do not lose its physical integrity even in case of condensation from air conditioning ducts or in case of any leakage of water from the main ceiling above the suspended ceiling and can be safely used even in industrial and semi exposed locations.
Fire resistance
"Aerolite" non cementitious light weight calcium silicate ceilings are rated as NON-COMBUSTIBLE as per BS 476 Part -4.
As per BS476: PART- 7 Spread of flame is NIL throughout the duration of test and are rated as ‘Class-1’
BS 476: Part -6 which evaluates fire propagation gave low overall Fire Index-I of 5.40 and low sub-indices i1, i2, & i3 of 1.36, 2.55 & 1.49
The combined effect of the results of BS 476: Part–4, Part-6 & part–7 provides a product to the customer that is NON-COMBUSTIBLE, does NOT HAVE SPREAD OF FLAME and LIMITS THE HEAT RELEASE considerably during a fire.
Thus, "Aerolite" ceilings offer higher fire protection. Building structures thus remain stable for longer period during a fire and meet the time rating required by building regulations. This in turn, allows time to escape and ensures comparative safety to fire fighters. Installers should always select appropriate grid systems like FIRE RATED GRID SYSTEMS for installation of the ceiling, so as not to reduce the tested performance of the ceiling systems, or use CONCEALED GRID SYSTEMS offered by "Aerolite".
Thermal Insulation
"Aerolite" non-cementitious calcium silicate ceilings have outstanding thermal insulation properties by virtue of LOW K VALUE OF 0.05 W/MO K which is superior among many ceiling materials. This helps to maintain room comfort at all times and saves heating and cooling expenses.
Acoustics
Lightweight calcium silicate is a sound absorbing material that neither transmits nor augments sound. Thus "Aerolite" calcium silicate ceilings are perfect for adjusting the acoustics in areas covered by the ceiling by using tiles with perforations and fissures or in combination with plain or design tiles. It is essential to define the acoustics requirement early in the design stage. The following should be considered i.e., the applied building materials, surfaces within the room, volume of the room, soft furnishing, and finally the proposed use of the room.
There are two aspects of acoustics: The sound absorption performance of the tile which deals with the reduction of sound emanating from within the room, and measured as the noise reduction coefficient (NRC) (from 0.1 to 1) and sound attenuation (STA) which deals with the transmission of sound between adjacent areas and measured in decibels (db).
Sound absorption coefficients are measured at various sound frequencies from 125 to 4000 HZ and noise reduction coefficient (NRC) is the average of the absorption at 250, 500, 1000 and 2000 HZ. Three factors should be kept in mind while deciding room acoustics. First, the ceiling is only one of the surfaces within a room besides the floor and four walls and it is important to take into consideration all the surfaces within a room to ensure that the correct balance between absorption and reflection is achieved. Second, with the increased use of soft furnishings, ceilings with only moderate sound absorption may be required, if a lifeless environment is to be avoided. In short, too much sound absorption in a room can be as bad as not enough. Third, the acoustic characteristics of the ceiling should be selected based on the frequencies of sound expected to be encountered in the room which, in turn, depend on the proposed use of the room.
Durability
"Aerolite" ceilings have high flexural strength as a result of their composition and manufacturing process. "Aerolite" ceilings have patented densified edges to give high edge strength which minimizes damage in handling, transport, storage and installation of the tiles, besides facilitating demountability as per service requirements.
Light Reflectance
The excellent light reflectance of Aerolite ceilings helps to minimize lighting operating expenses besides ensuring maximum effectiveness of indirect lighting. (Tested and certified as per NPL Standards > 85%)
Anti-Microbial Protection
“Aerolite” bio-safe ceiling tile has been tested by NABL accredited labs and found to be completely free from the following bacteria, Fungi, Yeast & Mold when exposed to these organisms both at room temperature & AC temperature.
- Escherichia coli – tested as per. ISO – 7251
- Klebsiella pneumoniae – tested as per ISO – 20743
- Aspergillus niger – tested as per ISO – 21527
- Salmonella typhimurium – tested as per ISO – 6579 (Part – 1)
- Methicillin resistant staphylococcus aureus (MRSA)–tested as per ISO – 6888 (Part – 1)
- Bascillus cereus – tested as per ISO – 7932
- Bascillus subtilis – tested as per ISO – 7932
Termite Resistance
"Aerolite" ceilings are made from inorganic materials and are immune to termite attack.
Product Specification
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Fire Guard – Safety against Fire
Aerolite Non Cementitious Calcium Silicate ceiling tiles are NON COMBUSTIBLE as per the requirements of BS 476 Part 4
- Spread of Flame – Class 1 (BS 476, Part 7)
- Fire Propagation – Class 0 (BS 476, Part 6)
- European Norms Classification
- ✓ A1 – Non Combustible
- ✓ s1 – No Smoke
- ✓ d0 – No flaming droplets
- When installed on fire rated T grid suspension system, the ceiling system has potential to provide more than 2hrs structural protection against fire (Steel Beams)
- Most recommended ceiling system in High Circulation areas
OUR TEST
Fire Torch @ 900 °C Distance from Tile - 160mm; Time exposed to fire - 25 minutes
RESULTS
MINERAL FIBER TILE
FORMED - THRU & THRU HOLE
AEROLITE
CALCIUM SILICATE TILEDEVELOPED HAIRLINE CRACK
HIGH DENSITY CALCIUM SILICATE BOARD
FORMED DEEP CRACKS
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Bio-Safe
Anti-microbial
- Aerolite tiles are inherently Antibacterial/Antifungal
- BioSafe tiles have special treatment on the surface of the tile that acts against fungus and bacteria
- Tested against E-Coli, Klebsiella pneumoniae, Aspergillus niger (Mold), Candida Albicans (Yeast)
Cleanability
- Aerolite tiles are cleanable, can be cleaned with dampened cloth after dusting the tiles
Air Quality
- Aerolite ceilings emit zero VOC(No formaldehyde)
Humidity
- Humidity breeds fungus
- Humidity resistant ceilings prevent growth of fungus
- Aerolite manufactures only RH100 products
- RH100 ceilings are excellent for hospital environment
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Aqua Resist
Aerolite Non Cementitious Calcium Silicate ceiling tiles doesn’t e their physical integrity even when exposed to water droplets
- Needless to say. Aerolite are 100% RH resistant (Extremes of Humidity & Temperature)
- Doesn't soften & sag in high humid environments
- Doesn't demand an air conditioned space to perform well
- Can be stored and installed in all weather conditions..!!
- This enables easy & quick installation and early occupation & use of building
- Can be safely used even in INDUSTRIAL , SEMI-EXPOSED locations and over STANDING WATER conditions (Over Indoor swimming pools)
EN 13964 - Classes of Exposure
Class Conditions A Building components generally exposed to varying ralative humidity up to 70% and varying temperature up to 25° C but without corrosive pollutants
B Building components frequently exposed to varying humidity up to 90% and varying temperature up to 30° C but without corrosive pollutants C Building components exposed to an atomsphere with a level of humidity higher than 90% & accompanished by risk of condensation D More severe than the above DETERMINATION OF TILE PERFORMANCE
AGAINST HUMIDITYClass of Deflection Class maximum deflection in mm A maximum deflection for 600 mm span 1 L B /500 and not greater than 4.0
1.2mm 2 L B/300 2MM 3 No limit TYPICAL SPECIFICATION FLEX-STRENGTH To be specified by Manufacturer -EG -2/B/0 BEST TILE Less than 1.2mm Deflection under class -D Exposure AEROLITE No measurable deflection under class D+ Water Droplets WATER SEEPAGE (EN does not test this condition specifically)
OUR TEST
40 Droplets per minutes for 7 days
LIGHTWEIGHT CALCIUM SILICATE CEILING TILES
AEROLITE CEILING TILE
5 hrs
NO MEASURABLE DEFLECTION
AEROLITE CEILING TILE
48 hrs
NO MEASURABLE DEFLECTION
AEROLITE - UNAFFECTED EVEN AFTER 7 DAYS
MINERAL WOOL TILE HUMIDITY RESISTANCE TEST
MINERAL FIBER TILE
4 Hrs 43 mnts
DEFLECTION - 4.5 mm
MINERAL FIBER TILE
44.7 Hrs
COLLAPSED
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Gradient
Aerolite Non Cementitious Calcium Silicate ceiling tiles has outstanding thermal insulation properties which are superior to that of any other ceiling material
- Very low thermal conductivity of ≤ 0.05 W/m°K
- Doesn't warp under major temperature GRADIENT above the ceiling (plenum) and below
- Hence, no limitations for use in Industrial applications (Under metal roof truss structures)
- Helps to maintain room comfort at all times and saves heating and cooling expenses
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Is Aerolite just an other Cal-Si board ??
Calcium Silicate boards that are available in the market are traditionally designed and manufactured predominantly for wall partition application. They are very heavy (10mm thick board > 10kgs/Sqm) and are not safe for suspended ceiling application.
- Pure Calcium Silicate Binder (No added Cement) formed by reacting Lime & Silica under steam pressure, this is similar to Refractory Heat Insulating Material that has excellent heat Insulation properties (Very low thermal conductivity of ≤ 0.05 W/m°K) Hence our tiles doesn't easily crack when exposed to fire unlike other calcium silicate boards..
- 33% more efficient in saving HVAC energy costs in comparison to regular Cal-Si boards
- Low density (Avg Density of 350 Kgs/m 3 ) – Light Weight Ceiling tiles
- Integral Densified Tile edges – Offers excellent edge strength to the tiles, enabling frequent access to plenum with no damage to tile’s edges
- Molded product with endless possibilities on molded design patterns.
Spectra
A plain surface with pin holes resulting in a perfect combination of acoustical performance and light reflectance.
- Humidity resistance100% RH
- Fire resistanceNoncombustible - As per BS 476 Part IVClass 0/ Class 1 - As per BS 476 part VI & VII
- Thermal ConductivityK value <= 0.05 W/m°k
- Sound AbsorptionNRC 0.50
- Sound Attenuation32dB
- Light Reflectance> 85%
- Weight5.0 kgs/m 2
Specifications
Board | T-24 | T-15 | Silhouette | |
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Grid System | ![]() |
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Edge details | ![]() |
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Module size | 600X600 mm | 600X600 mm | 600X600 mm | 600X600 mm |
Item No. | 5131 | 5132 | 5133 |
5133 |
Spintone
A crisp finely granulated surface with microperforations to provide a distinctive elegance to your interiors.
- Humidity resistance100% RH
- Fire resistanceNoncombustible - As per BS 476 Part IVClass 0/ Class 1 - As per BS 476 part VI & VII
- Thermal ConductivityK value <= 0.05 W/m°k
- Sound AbsorptionNRC 0.50
- Sound Attenuation32dB
- Light Reflectance> 85%
- Weight5.5 kgs/m2
Specifications
Board | T-24 | T-15 | Silhouette | |
---|---|---|---|---|
Grid System | ![]() |
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Edge details | ![]() |
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Module size | 600X600 mm | 600X600 mm | 600X600 mm | 600X600 mm |
Item No. | 6131 | 6132 | 6133 | 6133 |
Cosmos
A lightly textured surface with microperforations. The non directional pattern ensures a smooth monolithic appearance ideally suited for today's contemporary interiors.
- Humidity resistance100% RH
- Fire resistanceNoncombustible - As per BS 476 Part IVClass 0/ Class 1 - As per BS 476 part VI & VII
- Thermal ConductivityK value <= 0.05 W/m°k
- Sound AbsorptionNRC 0.50
- Sound Attenuation32dB
- Light Reflectance> 85%
- Weight5.5 kgs/m2
Specifications
Board | T-24 | T-15 | Silhouette | |
---|---|---|---|---|
Grid System | ![]() |
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![]() |
![]() |
Edge details | ![]() |
![]() |
![]() |
![]() |
Module size | 600X600 mm | 600X600 mm | 600X600 mm | 600X600 mm |
Item No. | 7131 | 7132 | 7133 | 7133 |